HP Innovation Journal Issue 11: Winter 2018 | Page 46

THE CUSTOMIZABLE FUTURE: 6 PRODUCTS YOU DIDN’T KNOW WERE 3D PRINTED SWISS GUARD HELMETS The Pontifical Swiss Guard—the force that guards the Pope and serves as the private army of Vatican City—has kept the same formal dress uniform since the 1500s. But when guards suffered burns from their steel helmets heating up in the sun, HP helped replace the metal helmets with 3D-printed plastic ones that were durable, lightweight, weatherproof, and much cooler, thanks to ventilation channels inside. ROBO-ARMS FOR INDUSTRIAL PAINTING Nuno Neves, cofounder of FICEP Steel Surface Systems (S3), dreamt up the perfect part for one of the company’s manufacturing systems on a train from Paris to Milan, but such technology didn’t yet exist. To make it work for the Barcelona-based engineering and R&D company, the part needed to be both strong and lightweight. Multi Jet Fusion helped it come to be, with an ingenious robotic arm that was later incorporated into FICEP S3’s daVINCI painting machine. By using 3D-printed parts, FICEP S3 replaced as much as 40% of the machine’s traditionally manufactured parts and eliminated about 2,000 molds that had previous- ly been necessary for production. BLACK PANTHER BRISK ICED TEA CAN Marvel’s Black Panther took audiences to the vibrant, mul- tifaceted world of Wakanda, where things are not always as they seem. The same holds true for a limited-run market- ing campaign with PepsiCo, for which the beverage giant tapped Multi Jet Fusion to revamp the packaging of a spe- cial limited-edition set of Brisk Iced Tea cans. The five cans reflect the starring characters in the film, but the center- piece of the set is the real stunner. It’s a collection-worthy, 3D-printed can featuring T’Challa himself, whose intricate costume comes to life with the help of a fold-out backdrop that glows with blue LEDs. 44 HP Innovation Journal Issue 11 CRISPIN ORTHOTICS LEG BRACE UK-based Crispin Orthotics is using the capabilities of HP’s Multi Jet Fusion to make custom-printed support devices for almost any part of the body, including ankles, knees, wrists, and even the spine. They cost less than the tradi- tional carbon fiber versions and can be made to exacting specifications, including varying the thickness of the sup- port, increasing or reducing the angle of a joint, or adding padding in areas of extra pressure. Compared to previous designs, the 3D-printed orthotics are flexible, lightweight, and much less bulky, which not only makes them look better but also helps speed up patients’ rehabilitation.